So in talking about prop sizing for our installation I have learned a few things (perhaps obvious things), and as always more questions have come:
So the Lycoming IO-540-A4D5 taps out at 2700RPM, and the recommended prop is a 2-blade 84" of some description (yes I would LOVE the MT which solves all problems, but financial planning prevails) and that 2 blade prop would be super-sonic at the tips by 2700, it probably starts screaming around 2575-2600. I am looking at an "new in the box" McCauley on Barnstormers, 82". If you can help with these questions I'd really appreciate it:
Is running the prop supersonic for short periods (takeoff only) unacceptable from an operational standpoint in terms of safety, causing mechanical damage, or stressing the blade roots? I grew up beside a 185F with 88" and understand the effects on the neighbours....
If so, governing the engine at 2600 loses about 4%-5% hp.
Would I be better to get a slightly smaller prop and run at full horsepower, or a larger prop and run at 95% power in terms of developing maximum thrust at takeoff?
I realise this is splitting hairs to some extent, but it's as much curiosity as going for best performance.

